2008-08-09

Electric Bike project part 2

In short, It works. I actually meant to post this in August, but forgot.

Here's the pre-debug final assembly


The thumb lever is a touch far away, but still comfortable to use.


The drive side. We never actually did anything to attach the small pulley to the motor sprocket. It's just a taper press fit. We'll pin it if it has trouble, but it works so far after a few trips.


a view of the fender washer mounting method


Brian taking it out for a spin. He had some trouble, and we ended up moving the motor assembly closer to the seat to gain a small amount of tension in the chain.


The new motor position.


I don't think ther've been many problems since the last adjustment


It was alot of fun to tool around.


All in all, a good finished project. Good thing too, since I promised to buy it if it didn't work.

If I were to do this again, I might get a bigger battery pack, though range doesn't seem to be a problem. Also, Try not to have bolt heads intersecting with the chain. It doesn't work that way.

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